Incremental Optical Encoders
AMS Controls encoders are specially designed for use in precision material tracing. The encoders are sealed at the amphenol connector and around the main housing. All AMS Controls encoders are dual-channel with complementary signals (quadrature). A 5VDC supply and common ground are required to power these encoders.
We offer several encoders from medium/low to very high accuracy. The model encoder used is dependent on the application.
Encoders
| Model | Counts/Rev (Quadrature) | Resolution |
| N256 | 1024 | 0.01171875 |
| N500 | 2000 | 0.006 |
| N1000 | 4000 | 0.003 |
| N2000 | 8000 | 0.0015 |
| N4000 | 16,000 | 0.00075 |
Sealed Bearing Unit Encoders
for use with applications using excessive lubrication | Model | Counts/Rev (Quadrature) | Resolution |
| S1000* | 4000 | 0.003 |
| S2000* | 8000 | 0.0015 |
*Sealed bearing units not to be used with phenolic fiber wheels.
AMS Controls Sales Representatives can help you find the correct encoder for your application.
To learn more about our encoder wheel selection, click here.
Encoder Cables
AMS Controls offers several cables to complement our line of encoders. These cables are listed as follows:
| Model | Length (Feet) | Connectors |
| 3805-25 | 25 | Encoder End Only |
| 3805-50 | 50 | Encoder End Only |
| 3805-75 | 75 | Encoder End Only |
| 2148-150 | 150 | Dual |
| 2148-75 | 75 | Dual |
| 2148-50 | 50 | Dual |
| 2148-25 | 25 | Dual |
| 2148-10 | 10 | Dual |
Encoder Brackets
AMS Controls also manufactures brackets that can be used in a wide variety of applications.

The BRKT-1 is easily installed onto a 1" rod and uses a loading spring to provide a constant amount of pressure on the encoder while being able to fluctuate with the material that the encoder wheel is riding on.
BRKT-1 Dimensional Drawing

The BRKT-2 is a more advanced mounting system that decreases the possibility of wheel deflection due to the vertical motion of the material being tracked. The encoder holds tension on the wheel by riding on a pressurized cushion of air. The BRKT-2 can also fit into tighter areas than the BRKT-1. The mounting station is no wider than the encoder wheel itself, allowing the encoder to be mounted between rolls as close as four inches apart.
BRKT-2 Dimensional Drawing
For more information on brackets or to order, please contact an AMS Controls Sales Representative today.
Encoder Tracking
Encoder and material tracking problems account for most product length variations on computer controlled roll forming lines. It is important that your encoder is mounted correctly to accurately track your material. Want to learn more? Our support team has excellent resources on encoders, including installation and alignment and troubleshooting techniques.