Encoders

Encoder

Incremental Optical Encoders

AMS Controls encoders are specially designed for use in precision material tracing. The encoders are sealed at the amphenol connector and around the main housing. All AMS Controls encoders are dual-channel with complementary signals (quadrature). A 5VDC supply and common ground are required to power these encoders.

We offer several encoders from medium/low to very high accuracy. The model encoder used is dependent on the application. 

Encoders

Model
 Counts/Rev (Quadrature)
Resolution
N256
 1024
0.01171875
N500
 2000
0.006
N1000
 4000
0.003
N2000
 8000
0.0015

N4000

 16,000

0.00075


Sealed Bearing Unit Encoders

for use with applications using excessive lubrication
Model
 Counts/Rev (Quadrature)
Resolution
S1000*
 4000
0.003
S2000*
 8000
0.0015
*Sealed bearing units not to be used with phenolic fiber wheels.


AMS Controls Sales Representatives can help you find the correct encoder for your application.  


Encoder Wheels

To learn more about our encoder wheel selection, click here.

Encoder Cables

AMS Controls offers several cables to complement our line of encoders. These cables are listed as follows:

Model Length (Feet) Connectors
3805-25
25
Encoder End Only
3805-50
50
Encoder End Only
3805-75
75
Encoder End Only

2148-150

150

Dual

2148-75

75

Dual

2148-50
50
Dual
2148-25
25
Dual
2148-10
10
Dual


Encoder Brackets

AMS Controls also manufactures brackets that can be used in a wide variety of applications. 

Encoder Bracket BRKT-1

The BRKT-1 is easily installed onto a 1" rod and uses a loading spring to provide a constant amount of pressure on the encoder while being able to fluctuate with the material that the encoder wheel is riding on.

BRKT-1 Dimensional Drawing

Encoder mounting bracket BRKT-2

The BRKT-2 is a more advanced mounting system that decreases the possibility of wheel deflection due to the vertical motion of the material being tracked. The encoder holds tension on the wheel by riding on a pressurized cushion of air. The BRKT-2 can also fit into tighter areas than the BRKT-1. The mounting station is no wider than the encoder wheel itself, allowing the encoder to be mounted between rolls as close as four inches apart.

BRKT-2 Dimensional Drawing

For more information on brackets or to order, please contact an AMS Controls Sales Representative today.

Encoder Tracking

Encoder and material tracking problems account for most product length variations on computer controlled roll forming lines. It is important that your encoder is mounted correctly to accurately track your material. Want to learn more? Our support team has excellent resources on encoders, including installation and alignment and troubleshooting techniques.